Professional bio-enzymatic preparation specifically designed for comprehensive textile processing applications, excelling in biological desizing treatments for cotton fabrics, denim materials, and various yarn compositions. This versatile enzyme solution extends its functionality across multiple industrial sectors including brewing operations, alcohol production, beer manufacturing, starch sugar processing, monosodium glutamate production, biopharmaceutical applications, and organic acid fermentation processes.
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Highlights
Product Introduction
The advanced enzymatic formulation delivers rapid desizing action with remarkable effectiveness, achieving desizing rates that exceed traditional chemical methods by over 30%. The process eliminates sizing spot formation while maintaining fabric integrity and producing semi-finished products with exceptionally soft hand-feel and minimal fiber strength degradation.
Environmental sustainability represents a core advantage, as post-treatment wastewater demonstrates excellent biodegradability characteristics, fully complying with stringent clean production standards and comprehensive environmental protection requirements. This makes our enzyme preparation the preferred choice for environmentally conscious textile manufacturers seeking to reduce their ecological footprint while maintaining superior production quality and efficiency standards.
Usage Instructions
Preparation requires thorough agitation of the enzyme solution to ensure complete dispersion of active enzymatic components throughout the mixture. Precisely measure and add the enzyme at 0.2-0.8% concentration based on fabric weight to the desizing bath for optimal performance results.
Maintain strict temperature control within the 60-70℃ range while adjusting pH levels to the optimal 6.5-7.0 conditions for maximum enzymatic activity. Processing time should be carefully controlled between 15-30 minutes to achieve complete desizing without fabric damage.
Throughout the entire desizing operation, ensure adequate circulation to guarantee uniform contact between enzyme solution and fabric materials. Upon completion, conduct multiple thorough rinses with clean water to completely remove residual enzyme solution and decomposed sizing agents, preparing the fabric for subsequent processing stages.
Applications
Extensively utilized throughout the textile dyeing industry's pretreatment operations, demonstrating exceptional suitability for professional desizing treatments of cotton fabrics and cotton-blended textile materials. The enzyme's versatility extends across diverse industrial applications, serving critical functions in food industry processes including starch breakdown during brewing and beer production operations.
Within the biopharmaceutical sector, this enzyme preparation plays vital roles in organic acid fermentation processes and antibiotic manufacturing applications, contributing to efficient bioprocess optimization. The starch processing industry benefits from the enzyme's capabilities in producing glucose, fructose, and various other sugar derivatives with enhanced efficiency and yield.
The product demonstrates excellent compatibility with modern desizing equipment configurations, seamlessly integrating with continuous desizing machines, batch processing systems, and various other industrial processing apparatus. This broad equipment compatibility ensures flexible implementation across different manufacturing setups while maintaining consistent performance standards.
Technical Specifications
Physical appearance: Uniform brown liquid consistency with absence of suspended particles; pH value range: 6.0-7.0 for optimal enzymatic stability; α-amylase activity measurement: ≥2000 μ/g demonstrating high potency; Specific density: 1.10-1.20 g/cm³ for easy handling and accurate dosing; Optimal operating temperature: 60-80℃ for maximum enzymatic efficiency; Thermal stability characteristics: Maintains ≥85% activity retention after 1-hour exposure at 80℃; Storage stability parameters: 12 months under ambient conditions, extended 24 months under refrigerated storage; Available packaging options: 25kg plastic drums for smaller operations, 200kg steel drums for large-scale production; Product compliance: Fully meets GB/T 23535-2009 textile auxiliary safety technical requirements and international quality standards.
Precautions
Enzyme preparations demonstrate sensitivity to temperature fluctuations and pH variations, requiring storage in stable environments away from high temperatures and direct sunlight exposure to maintain optimal activity levels. During operational use, strictly avoid contact with strong acidic or alkaline solutions and heavy metal ions, as these substances can cause irreversible enzymatic activity degradation.
Personnel handling the product must utilize appropriate personal protective equipment including chemical-resistant gloves and safety goggles to prevent prolonged direct skin contact. While post-use waste liquids possess biodegradable characteristics, proper treatment according to local environmental regulations remains mandatory before disposal.
Following package opening, complete product utilization within reasonable timeframes prevents prolonged air exposure that could compromise enzymatic activity and overall product performance.
Storage Conditions
Optimal storage temperature: Maintain constant 5-25℃ environment for stability; Relative humidity control: ≤80% to ensure dry conditions; Light protection: Store away from ultraviolet radiation sources; Location requirements: Distance from heat sources, ignition sources, and chemical storage areas; Package integrity: Ensure complete sealing to prevent contamination; Standard shelf life: 24 months under proper conditions; Environmental requirements: Well-ventilated storage areas with freeze prevention measures.
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